I picked up my plywood this weekend, ordered the epoxy fibreglass, and laid out the lines for a Spindrift 10N. I'm trying to get everything in the hull cut out before snow arrives so that I can move things to the basement to assemble over the winter. This is my first boat I've built, although it will be the fourth or fifth boat (sailboats and kayaks) I've owned. She, "Wee Dram", will be a tender for an Alberg 30 "Chewan". Chewan came with an inflating dinghy on it's last legs, and I want something I can sail and row - currently I don't plan on an outboard if I can avoid one - I don't mind rowing or sailing a distance.
Things so far that have worked well:
1. Drywall square - I think I would have gone batty without this - BUY one if you don't have one for laying out all your lines, it makes then easy to draw/manage.
2. Balsa sticks for creating fair curves - just long enough to attach to 3 points at a time, draw the middle 1/2 of the stick, and then continue.
3. Carpenter pencil sharpener - from lee valley or from home depot now - makes it much easier to get a clean point.
Things that surprised me?
The marine plywood I bought is 96 1/2" x 48 1/2" NOT 8' x 4'.
The instructions say 1' of 1x6, but in fact 9' is needed.
How much enjoyment I'm already getting out of building this boat. I knew I wanted a hard shell dinghy and I didn't like the commercial options - although the folding options looked very interesting, so building seemed necessary, but I find I'm enjoying it more than I expected.
Things I'm going to try/do?
Cut the gunnel from 2x8 rather than trying to figure out how to edge-cut 1x2 material - besides which, the 2x8 I found was clear, but the 1x2 was all jointed wood 8' maximum length.
Try a thin-kerf ripping blade from Freud.
Cut the gunnel to width, bulkheads/doublers and stern as assembled/glued components to get exact alignment and clean cuts. I will leave 1/8-1/4" or so on my cuts to allow the final size to be cut once assembled.
Try Bristol finish for the brightwork.
I haven't yet decided how much brightwork to include - it looks awfully nice, and the 2 part bristol finish is supposed to last quite well, so I might try doing the interior & gunnels to the waterloo, and then paint below the waterline. Has anyone else tried finishing their boat with Bristol Amber?
Bill